How To Make Flour Paste For Distilling

This blog provides information for educational purposes only. Read our complete summary for more info.

How Copper Stills Were Sealed

Once assembled, Clawhammer copper stills will actually be comprised of 2 pieces: the boiler assembly and the column assembly (see the picture below). These two parts are NOT permanently attached. This allows the still to be taken apart to allow for filling, cleaning, and easy storage. However, the upper and lower assemblies must be sealed together before the still can be used.

Before we get started, a reminder: Distilling alcohol is illegal without a federal fuel alcohol or distilled spirit plant permit as well as relevant state permits. Our distillation equipment is designed for legal uses only and the information in this article is for educational purposes only. Please read our complete legal summary for more information on the legalities of distillation.

Because this still is designed to be a replica of vintage copper distillers, we are going to show you how the "old-timers" sealed their stills. However, please note, if a still has not been sealed properly, vapor could escape from the joint. If being used to distill alcohol, alcohol vapor could escape from the joint. A leaky still should never be used, especially in a confined space. Alcohol vapor is explosive at high concentrations. So, always seal the still properly and never distill indoors unless proper code requirements for ventilation and fire suppression have been met.

Rye flour paste is the traditional method used by master distillers of the old days to seal seams on copper stills. Below is the recipe and procedure that was used. Note, we do not recommend any particular method for sealing a still. The sealing method is the users discretion. But in any case, the seam between the lower and upper portions of the a still must be sealed before use.

Vintage Rye Flour Paste Recipe

Clawhammer Copper Still

  • 3/4 cup rye flour
  • 1/3 cup water
  • Mix the rye flour and water together with hands
  • Roll the flour paste into a snake
  • Once the boiler reaches 115 degrees apply the flour paste to the still
  • As the still heats up the rye flour paste will cook onto the still creating a seal at the joint
  • Always monitor the still to make sure that vapor is not escaping from the column assembly joint. Re-apply paste if needed.

Do not distill at home unless you have the proper permits. It is illegal to distill alcohol at home for consumption. The information set forth above are provided for informational purposes only are not intended to be relied upon by any person, or entity, as a basis for any act or decision whatsoever. Please read our legal summary and disclaimer, as well as and terms of use before purchasing or using any of our products.

Portrait of Kyle Brown

Kyle Brown is the owner of Clawhammer Supply, a small scale distillation and brewing equipment company which he founded in 2009. His passion is teaching people about the many uses of distillation equipment as well as how to make beer at home. When he isn't brewing beer or writing about it, you can find him at his local gym or on the running trail.

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24 Comments

  • O
    Comment Author: Outlawviking

    Will this work on any kind of still?

  • C
    Comment Author: chris

    hello, I just bought a still(10 gal, all copper with thumper) I ran some water thru it at 220 degrees, and recleaned it, I was going to make a sugar run to start the finial clean out, my question is can I SAVE SOME OF THE FINISHED RUN TO REUSE IN MY THUMPER ON NEXT RUN? OR DO I THROW IT ALL AWAY? THANKS CHRIS

  • T
    Comment Author: Tdick

    Noob Comment:
    Has anyone ever tried flour tortillas?
    It’s what I use for Chicken/dumplings because it’s much easier than mixing the flour & water.
    I may try soaking some strips of them in water to get them loose then put them on.
    Any thoughts?

  • R
    Comment Author: Rachell

    How do i get the rye flour off my still easily after done stilling?

  • B
    Comment Author: bud

    to the person with the sealing problem i use damp paper towels rolled up to make a gasket clamp down & it should be fine